| Teknik Özellikler | |
|---|---|
| Üretim Kapasitesi | : Ortalama 1,7 m/dakika |
| Üretim Aralığı | : DN6 – DN25, DN32 – DN50, DN65 – DN100 |
| Çelik Saç Kapasitesi | : 1,2 ton |
| Kontrol Ünitesi | : 7 İnç Renkli Dokunmatik Kontrol Paneli |
| Pnömatik Basınç | : 6 Bar |
| Otomasyon | : PLC Kontrol |
| Elektrik Altyapısı | : 10 Kw |
| Ağırlık | : 3215 kg |
UNCOILER UNIT
The Uncoiler Unit is located at the beginning. It enables the unwinding of steel sheet rolls. It has a mechanism that opens the steel sheet by rotating around its axis at the set speed. Being made of stainless steel, it protects the steel sheet roll from corrosion.
WELDING UNIT
The Welding Unit allows the fully uncoiled stainless steel sheet to pass through molds that will bend it into the shape of a hose, and once it reaches the point where it is completely bent, welding is carried out using a welding torch to transform it into the shape of a hose.
CATERPILLAR UNIT
Caterpillar(Puller) Unit; It helps to turn the sheet metal that located at beginning and into a hose shape by pulling it forward and then pushing it forward to form a flexible hose and wind it.
FORMING UNIT
The Forming Unit turns the hose from a straight and tubular shape to a flexible hose shape. The forming unit has forming stations for giving the hose flexible shaping. There are 3(forming stations) +1(caliber forming station) total of 4 pieces forming stations. The first forming station gives wide pitches to the hose, followed by step-by-step narrow pitches. After the final station (calibration), the hose is shaped completely into a flexible shape and advances to the washing unit.
WASHING UNIT
The Washing Unit cleans the flex hose produced from the line. The washing unit is divided into 2 tanks. The hose first passes through the washing tank, where the washing process is carried out by the washing airwipes. Afterwards, the hose moves to the drying tank, where it is dried using drying airwipes.
WINDING UNIT
The Winding Unit completes the production by winding the hose coming from the line. Being stainless and perforated protects the hose from corrosion.
AUTOMATION/PLC PANEL
The Automation Panel; there is a touch screen panel and manual buttons. The main menu on the touch screen includes machine settings, line information, calibration settings and alarm page. There is an optional language option and reset feature. Manual buttons; start/stop, auto/manual, roller left/right, lighting close/open, reset, welding start and emergency stop.
- Precision and Efficiency: These machines ensure the precise fabrication of stainless steel hoses, meeting industry standards and specifications. They streamline the production process, increasing efficiency and reducing production time. 1 operator can operate and monitor 6 machines at the same time and provide production
- Quality Control: Stainless steel hoses must meet stringent quality requirements to ensure durability, reliability, and safety in various applications such as plumbing, HVAC systems, and industrial machinery. Production machines enable consistent quality control throughout the manufacturing process.
- Customization: Different industries and applications require stainless steel hoses with varying specifications in terms of length, diameter, flexibility, and end fittings. Production machines allow for customization, ensuring that hoses meet the specific needs of customers.
- Innovation and Adaptability: Advancements in production technology allow for the development of new designs and features in stainless steel hoses, catering to evolving market demands and technological advancements.
- Cost-effectiveness: Investing in dedicated production machinery can lower production costs in the long run by optimizing processes, reducing waste, and minimizing downtime. It also enables manufacturers to scale production to meet demand efficiently.